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Case Studies

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Below are examples of projects that have been implemented by our Learners
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Case studies across small to large businesses

Our current data indicates that Learners who undertake a L3 Improvement Course, on average save c.£30k per project.

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Cost reduction in the Carriers Area

Sector/Industry: Supply chain logistics

Process: Carriers consolidation & packing area

Problem: The Carriers area was over budget with labour hours, using between 5 and 9 additional labour hours each day to achieve the target output

Improvement Method: A3 Practical Problem Solving (PDCA)

Benefits Summary:

  • 679 labour hours saved
  • Just under £14,000 a year saved in labour cost
  • Productivity increased 278% with no additional headcount needed

Case Study

Increasing Flow in the TAS Area

Sector/Industry: Tier 1 Automotive Manufacturing (Car Seats)

Process: TAS Assembly Area

Problem: The TAS area had the following problems:
– Long process lead time (around 30 minutes)
– Downtime too high
– Inventory levels too high (WIP) – 24 sets of WIP

Improvement Method: A3 Practical Problem Solving (PDCA)

Benefits Summary:

  • Lead time reduced by 21 minutes to 225 seconds (3m 45s)
  • WIP reduced to 3 sets of seats freeing up c.£10,500 of cash
  • Agency headcount reduced from 4 to 3 on each shift saving c.£99,000 a year

Improving Demand Management for K-Class Products

Sector/Industry: Supply chain logistics

Process: K-Class supply chain management

Problem: The current process for demand and replenishment management led to the overstocking of K-Class parts, which resulted in over £600,000 of unnecessary parts being purchased

Improvement Method: DMAIC

Benefits Summary:

  • Inventory reduced by 30%
  • Critical part shortages reduced by 60%
  • Cost saving of £1,853,304 a year

Case Study
At Qualitrain, our accreditations and awards reflect our unwavering commitment to quality, excellence, and industry-leading standards. Each certification and accolade we hold is a testament to the trust our clients place in us and the dedication of our team to delivering exceptional training and support.

What Our Clients Say About Us

“A pleasure to work with, and obviously good at what he does”
Gill Peak
Birtley Group
“Flexible, personable, and highly professional”
Wesley Auden
Senior Human Resources Professional, Adient
“Unrivalled Commitment to our Business”
Chris Goodburn
Continuous Improvement Manager, First Great Western
“A Tremendously Powerful Training Partnership”
David Garrard
Continuous Improvement Manager, First Capital Connect
“Visible and Measurable Return on Investment”
Bryan Harris
MD, Harrington Generators International Ltd
“A Great Source of Support”
Nick Bridgman
Production Engineer, Surgical Innovations Limited
“We Could't have Done it Without You”
Philip Yell
Operations Manager, Safetykleen Ltd

Our Accreditations & Awards

Our Accreditations & Awards

At Qualitrain, our accreditations and awards reflect our unwavering commitment to quality, excellence, and industry-leading standards. Each certification and accolade we hold is a testament to the trust our clients place in us and the dedication of our team to delivering exceptional training and support.

Contact Information

Address: Genesis Centre, 32-46 King Street, Alfreton, Derbyshire, DE55 7DQ

Phone Number: 01773 417340

Email Address: info@qualitrain.co.uk

Get In Touch With Us!

Get In Touch With Us!
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